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SIP1, SIP2, SIP3, SIP4

Self supporting insulated wires (Aerial Bundled Conductor) SIP per GOST R 52373-2005 and TU 16-705.500-2006
(TU 16-705.500-2006 used instead of TU 16.К71-268-98 and TU 16.К71- 272-98)


SIP-1 – self supporting wire with Al cores, with insulation from light-stabilized cross-linked PE,
neutral messenger non-insulated core from Al alloy.
SIP-2 – the same.

 

SIP-3 - protected self supporting wire, with conducting core from Al alloy with insulation from lightstabilized cross-linked PE.
SIP-4 - protected self supporting wire, without currier element, with Al conducting cores with insulation from light-stabilized cross-linked PE.

 

CONSTRUCTION

1. CONDUCTING CORE – Al, round core, for all cross-section the core is compacted multiwire, the quantity of wire in phase core. Outer diameter of conducting core and its electrical resistance shown in bellow table:

Nominal cross-section of phase core, mm2

Number of wires in the core, units.
Outer diameter of conducting core, mm
Electrical resistance of 1 km of phase core to DC, ohm not more
Min. Max.
 16  7  4,6  5,1  1,910
 25  7  5,7  6,1  1200
 35  7  6,7  7,1  0,868
 50  7  7,85  8,35  0,641
 70  7  9,45  9,95  0,443
 95  7  11,1  11,7  0,320
 120  19  11,1  13,1  0,253
 150  19  14,0  14,5  0,206
 185  19  15,45  16,15  0,164
 240  19  17,75  18,45  0,125

 

2. NEUTRAL MESSENGING CORE – form Al alloy, round core, stranded from round wires,
compacted. Nominal cross-sections, number of wires in the core, outer diameter of core, its burst
capacity and electrical resistance are specified in the bellow table:

Nominal cross-section of phase core, mm2

Number of wires in the core, units.
Outer diameter of conducting core, mm
Electrical resistance of 1 km of phase core to DC, ohm not more
Min. Max.
 25  7  5,7  6,1  1,380
 35  7  6,7  7,1  0,986
 50  7  7,85  8,35  0,720
 54,6  7  9,2  9,6  0,630
 70  7  9,45  9,95  0,493
 95  7  11,1  11,7  0,363
 120  19  12,2  12,9  0,288
 150  19  13,9  14,5  0,236
 185  19  15,75  16,15  0,188
 240  19  17,75  18,45  0,145

 

3. INSULATION – in SIP-1 the neutral core is not insulated. In other conductors the insulation made
from light-stabilized cross-linked PE. Insulated phase cores have the distinctive coloring. Insulation
thickness is shown in the following table:

Types of wire
 
Nominal isulation thickness, mm
16
25
35
50
54,6
70
95
120
150
185
240
SIP-1
1,3
1,3
1,3
1,5
1,5
1,7
1,7
1,7
1,7
1,9
1,9
SIP-2
SIP-3 20 kV
2,3
SIP-3 35 kV
3,5
SIP-4
1,3
1,3
 

 

4. STRANDING – insulated phase cores are stranded round a bearing neutral core. Stranding direction is right-hand. On the customer's request it is permissible to manufacture SIP-1 and SIP-2 with auxiliary insulated lead with cross-section 16 and 25 mm2 for lighting circuit connection.

TECHNICAL SPECIFICATION
Type of climatization is UHL, allocation category are 1, 2 and 3 as per GOST 15150-69.
Conductors are resistant to solar radiation characterized by warmth fluence 1120 W/m2±10%, including density of ultraviolet part of spectrum 68 W/m2±25%.
Conductors are resistant to bending at the temperature..........................................................................-40°C
Cabling and installation should be carried out at ambient temperature not less than .................................................-20°C
Permissible forces in a neutral supporting conductor at tension and while exploiting are not greater than................................45 N/mm2
Insulated cores of wires should withstand the test by AC voltage 3.5 kV and frequency 50 Hz in passing
After standing in the water at the temperature 20°C not less 10 min the conductors should withstand
AC voltage test 50 Hz during 5 minutes with the following values:
For SIP-1, SIP-2 and SIP-4 conductors......................................................4 kV
For SIP-3 conductors for 20 kV...............................................................6 kV
For SIP-3 conductors for 35 kV...............................................................10 kV
Conductors withstand the test by AC voltage 4 kV frequency 50 Hz during 1 hour.
Permissible conducting cores heating temperature is not more than +90°С in normal conditions and 250°C at short-circuit.
Allowable conductor current load estimated at the ambient temperature +25°C, wind speed 0.6 m/s and solar radiation intensity 1000 W/m2. Permissible one-second short-circuit currents:

Nominal cross-section of main cores, mm
Permissible current load, A, not more
Permissible one-second short-circuit current, kA, not more
of self supporting insulated wire
of protected wire
of self supporting insulated wire
of protected wire
25kV
35kV
  16
100
-
-
1,5
-
  25
130
-
-
2,3
-
  35
160
200
220
3,2
3,0
  50
195
245
270
4,6
4,3
 70
240
310
340
6,5
6,0
 95
300
370
400
8,8
8,2
 120
340
430
460
10,9
10,3
 150
380
485
520
13,2
12,9
 185
436
560
600
16,5
15,9
  240
515
600
670
22,0
20,6


APPLICATION
SIP-1 - for overhead transmission lines (TL) and linear TL deviations in atmosphere types I and II as per GOST 15150-69
SIP-2 - for overhead transmission lines (TL) and linear TL deviations in atmosphere types I and II as per GOST 15150-69 , including sea coasts, salt lakes shores, in industrial areas and halopsammophilous areas
SIP-3 - for TL with nominal voltage 10-35 kV in atmosphere types II and III as per GOST 15150-69 , including sea coasts, salt lakes shores, in industrial areas and halopsammophilous areas
SIP-4 - for TL deviations to entry and for laying in walls of buildings and engineering structures in
atmosphere types II and III as per GOST 15150-69

OKP CODES:
35 5332 0700 – SIP-1 cables
35 5332 0900 – SIP-2 cables
35 5332 0100 – SIP-3 cables
35 5332 1700 – SIP-4 cables

 

Mark and rated voltage wire
Number and nominal cross-phase and zero bearing veins sht.h mm2
Estimate the outer diameter of wire, mm
Estimated weight of 1 km of wire, kg
SIP-1 0,6 / 1 kV
1х16+1х25
15
135
3х16+1х25
22
270
3х25+1х35
26
390
3х35+1х50
30
530
3х50+1х50
32
685
3х50+1х70
35
740
3х70+1х70
37
930
3х70+1х95
41
990
3х95+1х70
41
1190
3х95+1х95
43
1255
3х120+1х95
46
1480
3х150+1х95
48
1715
3х185+1х95
52
2330
3х240+1х95
56
2895
SIP-2 0,6 / 1 kV
3х16+1х25
24
308
3х16+1х54,6*
28
427
3х25+1х35
27
424
3х25+1х54,6*
30
512
3х35+1х50
31
571
3х35+1х54,6*
32
606
3х50+1х50
34
727
3х50+1х54,5*
35
762
3х50+1х70
36
798
3х70+1х54,6*
39
973
3х70+1х70
40
1010
3х70+1х95
41
1087
3х95+1х70
43
1240
3х95+1х95
45
1319
3х120+1х95
48
1553
3х150х1х95
50
1787
3х185+1х95
55
2403
3х240+1х95
60
2968
SIP-3 20 кV
1х35
12
165
1х50
13
215
1х70
15
282
1х95
16
364
1х120
18
445
1х150
19
540
1х185
24
722
1х240
24
950
SIP-3 20 кV
1х35
14
209
1х50
16
263
1х70
17
334
1х95
19
421
1х120
20
518
1х150
22
618
1х185
24
808
1х240
26
1045
SIP-4 0,6/1 кV
2х16
15
139
4х16
18
278
2х25
17
196
4х25
21
392